Training

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Training & Certification Programmes Offered By KDMKSC


KDM Knowledge Share Centre (KDMKSC)


KDM KNOWLEDGE SHARE CENTRE (KDMKSC) is to educate and impart the knowledge and practice of latest technological developments for meeting the industry requirements through refresher courses on specific areas.
KDMKSC draws upon Resource persons and other experts from various prestigious organizations having rich and valuable experience, in all aspects of related technologies.

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Programmes For Civil Engineering Courses

Training Calender 2019-2020

Type of Program Ref No. Title Intended For
Skill Development Programs(SDP) SDP-01/19 Certified Program on Building Materials Testing. Working Lab Technician, 10th/Inter.
Skill Development Programs(SDP) SDP-02/19 Certified Program on QA/QC in construction. Supervisors, Diploma in Civil/Mechanical Engineering.
Tailor Made Program (TMP) TMP-01/19 Career Guidance Program for fresh Graduate Civil engineers. JNNCE, Shimoga.
Technology Awareness Program (TAP) TAP-01/19 Cracks in Concrete stuructures - Investigation and Repairs. Civil/QA/QC Engineers,Maintainance, Repair Technologist/Supplier Consultants.
Technology Awareness Program (TAP) TAP-02/19 Critical issue in Pile Foundation and Quality Testing. Civil/QA/QC Engineers,Maintainance, Repair Technologist/Supplier Consultants.
Technology Awareness Program (TAP) TAP-03/19 Building Facility Management. Civil/QA/QC Engineers,Maintainance, Repair Technologist/Supplier Consultants.
Industry Interactive Program (IIP) IIP-01/19 Building Technology. Fresh Graduates in Civil Engineers / Diploma in Civil.

* * Tailor Made Program(TMP) are designed as per requirement of clients on mutually consequent date & venue.

Training Calender 2019-2020 - TAP

# Ref No. Title of Program
1 TAP-01/20 Construction, Quality control and rehabilitation of concrete structures
2 TAP-02/20 Coastal concrete structures and durability
3 TAP-03/20 Advanced testing of In-situ concrete& concrete structures
4 TAP-04/20 Architectural design for smart structures
5 TAP-04/20 National conference in association with Mahendra Ecoles on Smart materials and automation in sustainable structures
6 TAP-05/20 Building Services Management
7 TAP-06/20 Inspection and quality audit in flexible and rigid pavements
8 TAP-07/20 Glass and glass facades in buildings-specifications, testing & safety

Training Calender 2019-2020 - EVE-TALKS

# Ref No. Title of Program
1 ET-01/20 Emerging technologies in construction-prefab structures
2 ET-02/20 Emerging technologies in construction- Soil nailing
3 ET-03/20 Emerging technologies in construction- piling
4 ET-04/20 Emerging technologies in construction- Indoor quality
5 ET-05/20 Emerging technologies in building services- geosynthetics
6 ET-06/20 Emerging technologies building services- Fire protection
7 ET-07/20 Emerging technologies in construction- joints treatment
8 ET-08/20 Emerging technologies in construction- Shotcreting
9 ET-09/20 Emerging technologies in construction- Aluminium facades
10 ET-10/20 Emerging technologies in construction- Geosynthetics

Certified Courses

# Ref No. Title of Program
1 SDP-01/20 Skill Development Program for Site engineers
2 SDP-02/20 Testing of concrete and concrete Making Materials
3 SDP-03/20 Advances in surveying

**The above programmes shall be conducted at KDMKSC Premises/Customers Premises(Upon minimum registered batch strength)



Programmes For Mechanical Engineering Courses


For Industry

Training and certification programmes in various modules like

  • Non destructive testing
  • Welding inspection
  • QA QC programmes (Mechanical, Civil)
  • Metallurgy for non metallurgists
  • Codes & standards–NDT, Welding etc
  • Programmes on request-HVAC, Piping Engineering etc.
For Educational institutions
  • Guest lectures
  • Workshops
  • Special Trainings (As per college/University norms)
  • Internship Training
  • Project works -Mini/Major
  • Awareness Programmes
  • Faculty Development Programmes

Non Destructive Testing

Non-destructive testing (NDT) is a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage.

BENEFITS OF NDT: NDT does not permanently alter the article being inspected, it is a highly valuable technique that can save both money and time in product evaluation, troubleshooting, and research.

There is a need to use multiple methods in NDT as each method is having specific advantage and limitation.

Applications Of NDT
  • Flaw Detection
  • Leak Testing
  • Location determination
  • Dimensional Measurement
  • Material Composition
  • ECT Sorter


Industries Using NDT
  • Aerospace
  • Automobiles
  • Power Sector
  • Oil & Gas fields
  • Railways
  • Ship Building Industry
  • Defence
  • Steel Plants

Applications of NDT Methods

Flaw Detection
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Leak Testing
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Dimension Measurement
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Material Composition
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Industries Using NDT

NDT is applicable at all stages:Manufacturing, Processing-before releasing to customer and In-Service periodic Inspection (after handing over to customer).



Automobiles
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All the parts including Gears, Brake liners, Brake shoes, Chassis, and other casting bodies etc will be tested for their fitness for use.


Ex : Maruti limited, Bajaj auto, Hero motors, Hyundai, Ford, Kia motors, etc and their suppliers.
Aerospace
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Small parts to larger parts including washers, propeller frames shall be tested.



Ex : HAL Bangalore Tata advanced systems, Hyderabad, etc.
Defence Sector
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MISSILE production and its parts, ORDNANCE factories



Ex : DRDL, DMRL-Hyderabad, GTRE-Bangalore, Mining components like shovels, lift cars, ropes, etc.

Power Sector
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Thermal, Hydel energy wind parts includes boiler coils, economizers, heat exchangers etc.

Ex : NTPC-various, state owned power plants.

Ship Building
ship

Ship welds, ship body Hull structure : useful both in ship construction and ship repair.


Ex : Shipyards in Visakhapatnam, Mumbai, Chennai, Goa, kochi etc.
Oil and Gas fields
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Plat equipment, machinery includes welds on pipelines, storage tanks, separators etc.


Ex : HPCL, IOCL, BPCL RIL, ESSAR, many petro chemicals/oil and gas fields, Saudi Arabia, Kuwait, Dubai, Qatar,Nigeria, Angola etc.


Railways
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World wide

Engineering Construction Companies
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Involved in Construction, Commissioning, Erection & Installation
of Power plants, Petro refineries, Irrigation projects etc.


Ex : L&T ECC, Navayuga Engineering, Megha Engineering and Infrastructures, TATA Projects limited.


Common Methods in NDT


Visual Testing


  • Advantages: Economic and easy to implement
  • Limitations: Only surface flaws visible with naked eye or magnification tools
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Liquid Penetrant Testing


  • Object cleaned
  • A liquid is applied to the surface of the part
  • Time given for liquid to seep into surface flaws.
  • The excess liquid is removed from the surface of the part.
  • A developer (powder) is applied to pull the trapped penetrant out the defect and spread it on the surface where it can be seen.
  • Visual indication of flaw seen
  • Advantages:Simple, Economic and no heavy equipment
  • Limitations: Only surface flaw detection possible
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Magnetic Particle Testing


  • The part is magnetized.
  • Fine iron particles are then applied to the specimen.
  • These particles are attracted to flaws
  • They form an indication directly over the discontinuity.
  • Advantages: Flaws below 6 mm deep from surface also can be detected
  • Limitations: Applicable only on ferromagnetic materials


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Radiography Testing


  • The part is placed between the radiation source and a piece of film.
  • Radiation allowed to pass through the part
  • The part will stop some of the radiation.
  • The film darkness (density) variations will give indications of flaw.
  • Advantages: Internal flaw detection possible
  • Limitations: Radiation hazards
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Ultrasonic Testing


  • High frequency sound waves are introduced into a material
  • They are reflected back from surfaces or flaws.
  • Reflected sound energy is displayed versus travel time
  • Visualize a cross section of the specimen showing the depth of features that reflect sound.
  • Advantages: Flaw location known, internal flaw detection
  • Limitations: Internal composition, shape of object
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Career Opportunities With NDT


One can start his/her career depending on Education qualification, Work experience and Competence in any specialization etc. For example, a person having a Certificate of competency in NDT can go to greater heights in their careers starting from basic designation.

Junior Technician/Engineer/Inspector →Senior Technician/Engineer/Inspector→Supervisor→Coordinator→Project manager →Deputy General Manager and so on

Promotion/Escalation from present level to higher level depend on Seniority/Work brilliance/Enhancement of technical qualification etc
Abroad opportunities for an aspirant for better prospects will depend on Domestic work experience for required time.



About NDT Certification


  • Level I:- Qualified to perform specific calibrations, specific NDT, specific evaluations, and record results. Should receive Specific instruction or supervision from a NDT Level II or III.
  • Level II:-Qualified to set up and calibrate equipment, Interpret and evaluate results as per applicable Codes, standard and specifications. Should be familiar with technique limitations. Organize and report the results.-on-the-job training and guidance of trainees and Level I personnel.
  • Level III:-Qualified to develop, qualify and approve procedures, establish techniques, Interpreting codes and standards. Should have sufficient practical background in applicable materials. Should be capable of training and examining Level I and II
  • What is NDT certification?
    NDT Certification is a document for an evidence of NDT qualification or NDT competence

  • Why to be certified?
    Industries cannot afford to spend more time by spending its resources like money, time, manpower etc in taking a fresher to perform a specific task, getting him/her to be trained, certified, starting to execute given work on his/her own
    Industries looking for certified personnel
    Industries had no confidence on people with no certification
  • ISNT-Indian society for non-destructive testing.
    ASNT-American society for non-destructive testing.
    BINDT-British institute of NDT, ISO 9712-International Standards & others.

  • How to get NDT LEVEL-1 or 2 certified?
    Those people meeting the mandatory requirements of any of the above certification bodies as below:

    Education-------Work experience-------- Training--------Certification

  • The training program shall be well organized and well-structured for specific method in theory and practical sessions.
  • After successful completion of training, examination shall be conducted.
  • Upon successful qualification in each method, NDT LEVEL-2 certification shall be issued by NDT LEVEL-3.
  • One can get this certification in the basic methods like Magnetic Particle Inspection, Liquid Penetrant Testing, Radiography Testing, Visual Testing, and Ultrasonic Testing.
  • The level 2 certification is the first step to proceed with. This will only help an aspirant to be an NDT Technician or an NDE Inspector (basically technician).
  • Try to get into any company as an NDT Technician. The job as an NDT Technician is hard, low paid HENCE For an engineer, it’s not worth to be a technician for too long so try to gain field experience in the NDT techniques within 1 year.
  • With an ASNT Level 2, one might be working as a skilled technician in the field, but a qualification to ASNT Level III takes him/her to higher managerial positions.
  • The more the number of methods qualified, better are the opportunities.
  • Diploma holders/engineering graduates/ NDT practitioners ( meeting the mandatory requirements of any of the above certification bodies)

  • What are the benefits of being certified?
    Confidence on candidate on his/her ENCE of qualification/evidence of performance/competence.
    Authenticity to certify product.
    Uniqueness among Non Certified.


Welding Inspection programme


Welding Inspection programme

American Welding Society and British Institute of Non-Destructive Testing offers the following programs:


  • Certified Associate Welding Inspector, Certified Welding Inspector, Senior Certified Welding Inspector.
  • Get certified as a Welding Inspector from any of the above societies.
  • It doesn’t matter from which one as both are equally valuable certifications.
  • By this time one will have an idea on how to proceed with career.
  • Meanwhile gaining experience in NDT will help to fulfil the requirements of NDT Level 3.
  • Within 3 years getting NDT Level 3 and Welding Inspector Certifications will definitely give sufficient experience and knowledge.
  • An Engineer with these certifications is in high demand heavily paid.
  • For much higher growth in the field of inspection (OIL & GAS), one can get certified as an API Inspector.

QA/ QC:-Mechanical


QA/ QC:-Mechanical

QA/ QC:-Mechanical



  • QA/ QC & NDT go hand in hand with Mechanical Engineering. Most of the people getting specialized in NDT are mechanical engineers.
  • In NDT itself, one should try to qualify to ASNT Level II initially, but should qualify in ASNT Level III as well.
  • Knowledge of Welding is a very good asset to the QA/ QC personnel, especially for those working in the QA/ QC of industries working for Oil and Gas, Power, Steel etc.
  • Gulf provides opportunities for qualified welding engineers and inspectors.

Trainer Profile


Mr.SRINIVAS BOMMAKANTI,
Holds ASNT NDT Certification in:


  • Penetrant Testing
  • Ultrasonic Testing
  • Magnetic particle Testing
  • Radiography Testing
  • Eddy current testing
  • Visual testing
  • Infra-Red thermography

Total Work Experience : 28 Years


Work Experience in Non Destructive Testing : 16+ Years


NDT Training Projects
  • Trained Quality department personnel in M/s WEIR-BDK Engineering Industries, Hubli to ASNT NDT Level-II from 2005 onwards every semester.
  • Trained QA personnel in M/s BHEL, Bhopal to ASNT NDT Level-IIin 2000.
  • Trained Inspection Department personnel in M/s MANGANESE ORE INDIA LIMITED, Nagpur to ASNT NDT Level-II 2007.
  • Trained Field Quality personnel in M/d TATA PROJECTS LIMITED, Hyderabad in ASNT NDT Level-II 2009.
  • Training the participants from various sectors like Students, Senior managers, Inspection managers, Inspection engineers from reputed companies at Hyderabad training center.
  • Training various Foreign nationals from Nigeria, Yemen, etc.
  • Training Srilankan nationals at Colombo over a period of 3 months.
  • Trained students in various prestigious educational instituitions/engineering colleges in NDT.
  • Trained Omani nationals at MUSCAT, OMAN leading them to ASNT NDT.
National Projects

Public sector

  • BHEL - BHOPAL - HEAVY ENGINEERING INDUSTRY
  • CR - MUMBAI - RAILWAYS
  • MOIL - NAGPUR - MINING
  • HINDUSTAN SHIP YARD - VIZAG - SHIPPING INDUSTRY

Private sector

  • TATA PROJECTS LTD - HYD - ENGINEERING CONSTRUCTIONS
  • TATA ADVANCED SYSTEMS - HYD - AEROSPACE
  • SEC INDUSTRIES - HYD - DEFENCE SUPPLIERS
  • VEM TECHNOLOGIES - HYD - DEFENCE SUPPLIERS
  • RANE ENGINE VALVES - CHENNAI - AUTOMOBILES
International Projects

International

  • SRILANKAN AIRLINES - COLOMBO - SRILANKA
  • TATI - MUSCAT - OMAN



Other Credentials

  • MEMBER OF INDIAN SOCIETY FOR NON DESTRUCTIVE TESTING
  • MEMBER OF AMERICAN SOCIETY FOR NON DESTRUCTIVE TESTING
  • Approved NDT Engineer by INDIAN RAILWAYS for Ultrasonic Inspection of Rails and Rail welds

Types Of Training Programmes At KDMKSC


Training Programmes
  • TYPE-A-Classroom training at KDMKSC study centre-IN HOUSE
    This is the general type of programme conducted for any module.
    PLAN-A—Certificate of participation will be given to the participant and is applicable for all modules.
    Duration and syllabus depending on mutually agreed terms.

  • PLAN-B- Certificate of competency will be issued to the successful participant (who was qualified in an examination in theory and practicals as per specific training document/customer written practice) and is applicable for NON DESTRUCTIVE TESTING module only.
    Duration and syllabus depending strictly as per specific training document/customer written practice document.

  • TYPE-B-Classroom training at customer’s premises-ONSITE
    This type of programme shall be conducted for any module and for any plan and is strictly restricted for minimum registered batch strength for each module.
    Duration and syllabus depending strictly as per specific training document/customer written practice document.

  • TYPE-C-Online Training/Web based training (Both PLAN-A and PLAN-B)
    A class taught to students via Internet or through VIDEO meeting Platform, an online learning environment.
    Students access class objectives, lecture notes, instructional materials, and exams via Internet or live
    Students and instructor interact LIVE or online via e-mail social media platform etc. Using the Internet as a medium
    Students are able to download course material, upload assignments, Undergo online assessment, and communicate with instructors via the Internet.
    Duration and syllabus depending strictly as per specific training document/customer written practice document.
  • Led by top industry experts in their field, our courses feature state-of-the-art training videos, meet industry practices (SNT-TC-1A)
  • Our dynamic content engages learners and ensures an exceptional online training experience that works for Students, employers, working professionals.
  • Our videos provide clear, close-up video demonstra¬tions of the subject material and make frequent use of evaluation techniques that require learners to respond and demonstrate their knowledge and understanding as they progress through a course.
  • Students can directly interact with the instructor over phone/email/whatsapp/face book/webinar and live interaction.
  • NDT CERTIFICATION FOR PLAN-B shall be considered if and only if a student has completed the online portion of the course and passed the exam.
  • He/she need to then complete hands-on practical training in the presence of an approved instructor at our KDMKSC/an approved training facility depending on VENUE.
  • He/she will also be required by to pass written exam in theory and practical (meeting the mandatory requirements of Specific training document or customer written practice) shall be considered upon request from student for NDT LEVEL-1 or 2 CERTIFICATION.
  • Hands-On Practical Training: Approved NDT training schools and laboratories shall be the sources for the practical “hands-on” training meeting the recommendations of specific training document.
  • There will be a series of lab exercises describing the expectations of the lab, equipment required, personnel and support staff.

Frequently asked questions

# Description KDMKSC Others Benefit of the Participant
1 Experience of the trainer in theory and practicals and his/her industrial exposure YES ??? Interaction with the trainer for better understanding of theory and practical concepts
2 Sound knowledge about training document and standard YES ??? Better understanding of training document norms
3 Strict adherence to the syllabus of each module as per training document YES ??? Confidence about gaining knowledge in theory and practical
4 Provision of syllabus for each module (in theory) YES ??? Assurance of proper coverage and better understanding what to be learnt and what was learnt and confidently answer to the questions raised during work and becoming unique
5 Provision of syllabus for each module (in practical) YES ??? Assurance of proper coverage and better understanding what to be learnt and what was learnt and confidently answering the questions raised regarding equipment thus gaining superiority
6 Conduct of mock exam in theory for each lecture for each module YES ??? Removal of fear about question pattern
7 Conduct of mock exam in practical sessions for each module YES ??? Assurance of knowledge gained on each equipment, accessory and consumable
8 Conduct of final exam( in theory and practical) for each module as per training document YES ??? Assurance of knowing the pattern of questions
9 Issue of certificate in hard copy in short time YES ??? Feeling of getting justice got for they paid as certificate is an evidence of performance
10 Conduct of practical for each module-details as below YES ??? Assurance of knowledge on various equipment, accessories and consumables which are most applicable in industries